AUT 114 CYLINDER HEAD SERVICE LAB CONTRACT

 

Student’s name:____________________________

                                                                                                                                                                          Date    Initials

1

Visually inspect cylinder head(s) for cracks; check gasket surface areas for warpage and surface condition.

     2

Check condition of all bolt holes, rocker arm studs, oil passages, coolant passages, and repair as necessary.

3

Inspect and test valve springs for squareness, pressure, and free height comparison; replace as needed.

4

Inspect valve spring retainers, locks, and valve grooves.

5

Replace valve stem seals.

6

Inspect valve guides for wear; check valve guide height and stem-to-guide clearance; recondition or replace as needed.

7

Resurface valves; perform necessary action.

8

Resurface valve seats; perform necessary action.

9

Check valve face-to-seat contact and valve seat concentricity (runout); service seats and valves as needed.

10

Check valve spring assembled height and valve stem height; service valve and spring assemblies as needed.

11

Inspect pushrods, rocker arms, rocker arm pivots and shafts for wear, bending, cracks, looseness, and blocked oil passages (orifices); perform necessary action.

12

Inspect hydraulic or mechanical lifters; replace as needed.

13

Adjust valves (mechanical or hydraulic lifters).

14

Inspect camshaft drives (including gear wear and backlash, sprocket and chain wear); replace as necessary.

16

Inspect camshaft for runout, journal wear and lobe wear.

17

Inspect and measure camshaft bearings for wear, damage, out-of-round, and alignment; determine necessary action.

18

Verify camshaft(s) timing according to manufacturer’s specifications and procedure.