| V. | BRAKES |
| A. | General Brake Systems Diagnosis |
| 1 | Identify and interpret brake system concern; determine necessary action. |
| 2 | Research applicable vehicle and service information, such as brake system operation, vehicle service history, service precautions, and technical service bulletins. |
| 3 | Locate and interpret vehicle and major component identification numbers (VIN, vehicle certification labels, calibration decals). |
| B. | Hydraulic System Diagnosis and Repair |
| 1 | Diagnose pressure concerns in the brake system using hydraulic principles (Paschal's Law). |
| 2 | Measure brake pedal height; determine necessary action. |
| 3 | Check master cylinder for internal and external leaks and proper operation; determine necessary action. |
| 4 | Remove, bench bleed, and reinstall master cylinder. |
| 5 | Diagnose poor stopping, pulling or dragging concerns caused by malfunctions in the hydraulic system; determine necessary action. |
| 6 | Inspect brake lines, flexible hoses, and fittings for leaks, dents, kinks, rust, cracks, bulging or wear; tighten loose fittings and supports; determine necessary action. |
| 7 | Fabricate and/or install brake lines (double flare and ISO types); replace hoses, fittings, and supports as needed. |
| 8 | Select, handle, store, and fill brake fluids to proper level. |
| 9 | Inspect, test, and/or replace metering (hold-off), proportioning (balance), pressure differential, and combination valves. |
| 10 | Inspect, test, and adjust height (load) sensing proportioning valve. |
| 11 | Inspect, test, and/or replace components of brake warning light system. |
| 12 | Bleed (manual, pressure, vacuum or surge) brake system. |
| 13 | Flush hydraulic system. |
| V. | BRAKES |
| C. | Drum Brake Diagnosis and Repair |
| 1 | Diagnose poor stopping, noise, pulling, grabbing, dragging or pedal pulsation concerns; determine necessary action. |
| 2 | Remove, clean (using proper safety procedures), inspect, and measure brake drums; determine necessary action. |
| 3 | Refinish brake drum. |
| 4 | Remove, clean, and inspect brake shoes, springs, pins, clips, levers, adjusters/self-adjusters, other related brake hardware, and backing support plates; lubricate and reassemble. |
| 5 | Remove, inspect, and install wheel cylinders. |
| 6 | Pre-adjust brake shoes and parking brake before installing brake drums or drum/hub assemblies and wheel bearings. |
| 7 | Install wheel, torque lug nuts, and make final checks and adjustments. |
| V. | BRAKES |
| D. | Disc Brake Diagnosis and Repair |
| 1 | Diagnose poor stopping, noise, pulling, grabbing, dragging or pedal pulsation concerns; determine necessary action. |
| 2 | Remove caliper assembly from mountings; clean and inspect for leaks and damage to caliper housing; determine necessary action. |
| 3 | Clean and inspect caliper mounting and slides for wear and damage; determine necessary action. |
| 4 | Remove, clean, and inspect pads and retaining hardware; determine necessary action. |
| 5 | Disassemble and clean caliper assembly; inspect parts for wear, rust, scoring, and damage; replace seal, boot, and damaged or worn parts. |
| 6 | Reassemble, lubricate, and reinstall caliper, pads, and related hardware; seat pads, and inspect for leaks. |
| 7 | Clean, inspect, and measure rotor with a dial indicator and a micrometer; follow manufacturer's recommendations in determining need to machine or replace. |
| 8 | Remove and reinstall rotor. |
| 9 | Refinish rotor according to manufacturer’s recommendations. |
| 10 | Adjust calipers equipped with an integrated parking brake system. |
| 11 | Install wheel, torque lug nuts, and make final checks and adjustments. |
| V. | BRAKES |
| E. | Power Assist Units Diagnosis and Repair |
| 1 | Test pedal free travel with and without engine running; check power assist operation. |
| 2 | Check vacuum supply (manifold or auxiliary pump) to vacuum-type power booster. |
| 3 | Inspect the vacuum-type power booster unit for vacuum leaks; inspect the check valve for proper operation; determine necessary action. |
| 4 | Inspect and test hydro-boost system and accumulator for leaks and proper operation; determine necessary action. |
| V. | BRAKES |
| F. | Miscellaneous (Wheel Bearings, Parking Brakes, Electrical, Etc.) Diagnosis and Repair |
| 1 | Diagnose wheel bearing noises, wheel shimmy, and vibration concerns; determine necessary action. |
| 2 | Remove, clean, inspect, repack, and install wheel bearings and replace seals; install hub and adjust wheel bearings. |
| 3 | Check parking brake cables and components for wear, rusting, binding, and corrosion; clean, lubricate, or replace as needed. |
| 4 | Check parking brake operation; determine necessary action. |
| 5 | Check operation of parking brake indicator light system. |
| 6 | Check operation of brake stop light system; determine necessary action. |
| 7 | Replace wheel bearing and race. |
| 8 | Inspect and replace wheel studs. |
| 9 | Remove and reinstall sealed wheel bearing assembly. |
| V. | BRAKES |
| G. | Antilock Brake and Traction Control Systems |
| 1 | Identify and inspect antilock brake system (ABS) components; determine necessary action. |
| 2 | Diagnose poor stopping, wheel lock-up, abnormal pedal feel or pulsation, and noise concerns caused by the antilock brake system (ABS); determine necessary action. |
| 3 | Diagnose antilock brake system (ABS) electronic control(s) and components using self-diagnosis and/or recommended test equipment; determine necessary action. |
| 4 | Depressurize high-pressure components of the antilock brake system (ABS). |
| 5 | Bleed the antilock brake system's (ABS) front and rear hydraulic circuits. |
| 6 | Remove and install antilock brake system (ABS) electrical/electronic and hydraulic components. |
| 7 | Test, diagnose and service ABS speed sensors, toothed ring (tone wheel), and circuits using a graphing multimeter (GMM)/digital storage oscilloscope (DSO) (includes output signal, resistance, shorts to voltage/ground, and frequency data). |
| 8 | Diagnose antilock brake system (ABS) braking concerns caused by vehicle modifications (tire size, curb height, final drive ratio, etc.). |
| 9 | Identify traction control system components. |